Introduction Of excellent pc hollow sheet extrusion line

The PC hollow sheet extrusion line mainly consists of extruders, molds, shaping tables, tractors, tempering furnaces, transverse cutting machines, belt conveyors, electrical control systems, etc. The production line uses high-speed energy-saving stable screws, which increases the output by more than 25% compared to similar products; Specially designed shaping device, controlled separately in each area; Specific temperature control device reduces thermal shrinkage and is easy to operate; The traction roller can be specially customized to increase extension; UV layers can be added on both sides according to different requirements; Unique design mold, diverse wall structures, customizable wall thickness.

The characteristics of the high-quality PC hollow sheet extrusion line are as follows:

1. Can add a high percentage of recycled materials.

2. High speed screw, low energy consumption, high-speed connection with gear pump, stable pressure. Due to the special design of the shaping board, the output is 25% higher than other brands' production lines.

3. The cooling system of all sections of the shaping board is specially designed, and the vacuum system is uniquely designed.

4. Specially designed temperature controlled furnace with transverse heating shrinkage shaping. It is easier to control the extrusion production line than other brands.

5. The air capacity and low pressure of the hollow sheet can be adjusted and fine tuned, making it easier to control than other brands of production lines.

6. The unique design of PC hollow molds can save the use of UV materials, thereby reducing production costs; The products are serialized, diversified, and can be customized according to customer requirements. The thickness of the hollow sheet is 4-30mm, and it can have 2 walls, 3 walls, 4 walls, or multiple walls. The cross-section can be rectangular, diagonal, or hexagonal.

7. The anti UV layer can be single-sided or double-sided, and the surface can be smooth or sandblasted according to the configuration of the production line.

8. The characteristics of the vacuum shaping table are wear resistance and dust removal. The rise, fall, and translation of the shaping board should be easier.

High productivity pc hollow sheet extrusion line Main Technical Parameter:

High performance pc hollow sheet extrusion line Type:

Due to different production and process requirements, PC hollow sheet extrusion line can be divided into various types. This article will introduce the types of PC hollow sheet extrusion line and briefly introduce their respective characteristics and applicable fields.

Single layer PC hollow sheet extrusion line

The PC boards produced by this production line have a single-layer structure. The production process of this type of PC hollow sheet is simple, and its production cost is relatively low. Currently, this type of PC board can only be applied to some fields that do not require high quality.

Multi layer PC hollow sheet extrusion line

This type of production line utilizes multi-layer extrusion technology to produce multi-layer structured PC hollow sheets, which are more uniform, dense, have high strength and weather resistance, and are suitable for engineering projects with high quality requirements.

Insulation type PC hollow sheet extrusion line

This type of production line can add insulation materials during the production process, which can make PC hollow sheets have better insulation performance while maintaining excellent transparency. This type of production line is suitable for building projects that require both insulation and lighting functions, such as greenhouses, sunrooms, etc.

UV resistant PC hollow sheet extrusion line

This type of production line adds anti UV materials during the production process, which can effectively block the damage of ultraviolet rays and extend the service life of PC hollow sheets. This type of production line is suitable for outdoor building components that are exposed for a long time, such as skylights, sunshades, etc.

Efficient polycarbonate (PC) hollow sheet extrusion lines have a wide range of applications and offer several advantages across various industries. Let's explore the key applications and advantages of these advanced extrusion systems:

The Applications of latest design pc hollow sheet extrusion line:

1. Construction and Building Materials:

- PC hollow sheets are widely used for roofing, wall cladding, and glazing applications in commercial and residential buildings.

- They provide excellent impact resistance, thermal insulation, and UV protection, making them suitable for diverse architectural designs.

2. Transportation:

- PC hollow sheets are employed in the manufacturing of lightweight, durable, and shatter-resistant components for vehicles, such as bus and train windows, sunroofs, and interior panels.

- The sheets' high strength-to-weight ratio and easy formability make them an attractive choice for transportation applications.

3. Electronics and Displays:

- PC hollow sheets are used for the production of protective covers, housings, and enclosures for electronic devices, such as TVs, computers, and smartphones.

- Their optical clarity, dimensional stability, and heat resistance make them suitable for these applications.

4. Signage and Lighting:

- PC hollow sheets are utilized in the fabrication of illuminated signs, light diffusers, and architectural lighting elements due to their excellent light transmission and diffusion properties.

5. Packaging and Logistics:

- PC hollow sheets can be used for the manufacturing of reusable, durable, and lightweight containers, crates, and pallets for logistics and storage applications.

The Advantages of advanced pc hollow sheet extrusion line:

1. Lightweight and Durable:

- PC hollow sheets offer a high strength-to-weight ratio, making them ideal for applications where weight is a critical factor.

- They exhibit excellent impact resistance and dimensional stability, ensuring long-lasting performance.

2. Thermal Insulation:

- The hollow core design of PC sheets provides effective thermal insulation, improving energy efficiency in buildings and reducing the carbon footprint.

3. Optical Clarity and UV Resistance:

- PC sheets offer superior optical clarity, clarity, and resistance to UV degradation, making them suitable for applications that require transparency and long-term weatherability.

4. Chemical Resistance:

- PC sheets demonstrate high resistance to a wide range of chemicals, acids, and solvents, making them suitable for applications in harsh environments.

5. Design Flexibility:

- The extrusion process allows for the production of PC sheets in a variety of thicknesses, widths, and surface finishes, enabling versatile design and fabrication options.

6. Energy-Efficient Production:

- The automation and control technologies in the extrusion line optimize energy consumption, reduce material waste, and increase production efficiency, contributing to more sustainable manufacturing.

By leveraging the benefits of efficient PC hollow sheet extrusion lines, manufacturers can develop innovative, high-performance, and cost-effective products for diverse industries, while also addressing sustainability and environmental concerns.

A stable and well-optimized polycarbonate (PC) hollow sheet extrusion line offers numerous benefits that contribute to the overall efficiency, product quality, and profitability of the manufacturing process. Let's explore the key benefits of a stable PC hollow sheet extrusion line:

1. Consistent Product Quality:

- A stable extrusion line ensures tight control over critical parameters such as sheet thickness, flatness, and surface finish.

- This consistency minimizes product variations and defects, leading to a higher yield of high-quality PC hollow sheets.

2. Improved Productivity:

- With a stable extrusion process, the production line can operate at optimal throughput rates without frequent interruptions or adjustments.

- Reduced downtime, faster changeovers, and automated process control contribute to increased overall equipment effectiveness (OEE).

3. Enhanced Process Reliability:

- Robust process controls, preventive maintenance, and data-driven optimization techniques help minimize the risk of unplanned shutdowns and equipment failures.

- This reliability ensures a consistent and predictable production schedule, enabling better supply chain planning and customer delivery commitments.

4. Energy and Resource Efficiency:

- Stable extrusion parameters, such as optimal melt temperature, pressure, and flow rate, can reduce energy consumption and material waste.

- Automated systems for material handling, cooling, and cutting further optimize resource utilization, leading to cost savings and a smaller environmental footprint.

5. Reduced Operational Costs:

- The combination of consistent quality, higher productivity, and energy/resource efficiency translates into lower per-unit production costs.

- Fewer scrap and rework instances, as well as reduced maintenance and downtime, contribute to overall cost savings.

6. Improved Operational Safety:

- A stable extrusion line with well-designed safety systems and automated controls can enhance the overall working environment and minimize the risk of accidents or injuries.

7. Enhanced Process Traceability and Data-Driven Optimization:

- Comprehensive data collection and analysis from the integrated control systems enable better process understanding, root cause analysis, and data-driven optimization.

- This data-driven approach supports continuous improvement efforts and helps identify opportunities for further efficiency gains.

By achieving a stable and well-optimized PC hollow sheet extrusion line, manufacturers can unlock significant benefits in terms of product quality, production efficiency, cost-effectiveness, and sustainability. This, in turn, strengthens the competitive position of the organization and its ability to meet the evolving demands of the market.

FAQ 1: The pc hollow sheet extrusion line price

The price range for the PC hollow sheet extrusion line is between $150000 and $250000, depending on the customer's equipment needs.

FAQ 2: How do you ensure your automation pc hollow sheet extrusion line and service quality?

Wuhan Handern Machinery Co.,Ltd. is a national high-tech enterprise. Our customers are located in more than 20 countries and regions around the world. At the same time, we have hundreds of engineers and senior equipment maintenance personnel who conduct research and development and debugging of equipment every day, ensuring that our equipment technology and quality are ahead of our peers. We will conduct regular follow-up visits to customers to understand their usage and equipment operation. Once any problems are found in their use or equipment operation, we will dispatch professional technicians and equipment debugging personnel to the customer's site to solve the problems.

FAQ 3: Is there any pre-after sale service about efficient pc hollow sheet extrusion line？

1. Prior to equipment delivery, the supplier shall provide training to the user, including both theoretical and practical aspects. Before customers use the equipment independently, we will provide training to them from installation to debugging until their operators can produce qualified products.

2. The equipment has a one-year warranty period. If the equipment is damaged due to non-human factors during the warranty period, the supplier is responsible for repairing or replacing it. During the warranty period (from the date of shipment), if there is any non-human damage to the parts, the company will provide them to the purchasing manufacturer free of charge.

3. Outside the warranty period, the company will provide the purchasing manufacturer with a reasonable price for a fee. The supplier shall provide the main electrical appliances, component manuals, maintenance manuals, equipment manuals, and complete machine maintenance materials.

4. The supplier is responsible for assisting with installation, debugging, and training services. After the equipment leaves the factory, there is a three-year warranty, and the accessories for the equipment will be supplied at a discounted price.

FAQ 4:How long is the delivery date of stable pc hollow sheet extrusion line?

The delivery time for PC hollow sheet extrusion lines is generally 45 to 75 days, depending on the specific configuration requirements of the customer for the equipment.