PVC floor tile extrusion process control

DATE:2021/9/13 8:25:31 / READ: / SOURCE:This station

PVC floor tile extrusion process control

      In the process of extruding high-filled ground-conveying substrates, the screw speed directly affects the temperature, and the level of temperature greatly restricts the performance of the substrate. The higher the screw speed, the greater the frictional heat, which speeds up the temperature rise and brings difficulties to process control, which is likely to cause product defects such as surface roughness and overheating decomposition. If the screw speed is too low, although frictional heat is less, it can avoid material overheating and decomposition. But it is unfavorable for material plasticization and also reduces production efficiency. Experience has shown that it is better to control the extrusion speed between 20-40r/min. The temperature of the barrel should be controlled to ensure complete and uniform plasticization of the high-speed compound, smoothly extruding the substrate without causing PVC overheating to decompose.

      The viscous flow temperature of PVC is quite close to the decomposition temperature, and it is more sensitive to changes in temperature and shear rate. The heat generated by the shear of the material in the barrel by the screw will cause the temperature of the screw to exceed the temperature of the barrel. In order to obtain a uniformly plasticized melt and high-quality substrate, the screw must be cooled so that the temperature of the screw is lower than the temperature of the barrel. If the barrel temperature is too high, although it can reduce the melt viscosity and increase the fluidity, the internal stress of the substrate will increase, resulting in warping and deformation, bubbles and other defects; if the barrel temperature is too low, the melt will increase Abnormal phenomena such as high viscosity, unfavorable flow, difficulty in discharging, and obvious welding marks. The temperature of the machine head is the main factor that affects the performance and appearance quality of the substrate. If the temperature of the die is too low, it will increase the resistance to material flow, and the substrate will have defects such as lack of material and rough appearance; if the temperature of the die is too high, the material will decompose due to overheating, which will block the die and affect the extrusion of the substrate. Temperature control: the barrel is 120℃, 130℃, 150℃, 165℃, 175℃, and the head is 180℃ and 175℃.

      The calender roller should be as close as possible to the machine head, and the maximum distance should not exceed 15cm. If the distance is too far, the substrate extruded from the die is easy to sag and wrinkle, and it is not easy to stretch and shape after calendering. The linear speed of the calender roll should exceed 5% to 10% of the extruder head output speed to ensure normal production.

Author:admin


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