Low density polyethylene drip irrigation pipe for farmland​

DATE:2022/8/17 9:06:02 / READ: / SOURCE:This station

Low density polyethylene drip irrigation pipe for farmland
         The plastic pipe for drip irrigation in farmland is a kind of corrugated pipe. There are numerous small holes for water seepage around the pipe wall. During the application, the pipe is buried at a depth below 80cm from the ground. After the water is supplied, the water in the pipe continuously penetrates into the soil through the small holes on the pipe wall. In this way, the evaporation of irrigation water can be reduced or delayed in the dry season, so as to ensure the soil moisture of the irrigation land. If there is too much water in the soil in rainy season, the water can also penetrate into the pipe through the small holes in the pipe wall and be transported. This kind of plastic pipe has played the role of drought and waterlogging prevention. Low density polyethylene drip irrigation pipe for farmland is soft, light in weight, high in mechanical strength and long in underground service life. It is an advanced farmland irrigation method for drought and flood prevention. (1) The density of low density polyethylene resin is 091 ~ 0.93g/cm and the melt flow rate is 05 ~ 3G / 10min. Such as dfda6080bk-3 resin of SINOPEC Guangzhou Petrochemical Company. (2) Equipment conditions: single screw extruder is adopted, the screw is equidistant and gradually deformed, the length diameter ratio is 20:1, and the compression ratio is 2 ~ 3. (3) Production mode and process temperature the low density polyethylene drip irrigation pipe for farmland is plasticized and extruded by a single screw general-purpose extruder, and then the pipe blank is formed by the forming die. After the pipe blank is inflated by compressed air, it enters the corrugated fixing fixture, and the fixture is pulled forward by the crawler type traction device. When the clamp is pulled and operated by the crawler traction mechanism, the corrugated pipe blank is shaped in the corrugated pipe forming mold by air cooling. The working diagram structure of the pipe blank shaped into the corrugated pipe by the corrugated pipe mold is shown in Fig. 5-17. Barrel temperature (from feeding section to homogenization section): 90 ~ 100 ℃, 110 ~ 130 ℃ and 140 ~ 160 ℃. Mold temperature: 110 ~ 140 ℃. Reference example for small actual production process conditions: ① adopt isometric and unequal depth progressive screw structure, with a diameter of 65mm, a length diameter ratio of 20:1 and a compression ratio of 2.5. ② The die structure for tube blank forming is the same as that for extrusion molding of ordinary PE pipes, with a compression ratio of 5.6, a length to diameter ratio of core rod of 3.57, an inner diameter of 42mm in the die, and an outer diameter of 34mm in the straight part of the core rod. ③ The traction speed ratio is 5.5, the stretching ratio is 25, and the tube blank blowing ratio is 1.84. The outer diameter of the formed pipe is 62mm and the inner diameter is 60mm. (4) Key points of process operation

5.2.6 low density polyethylene calcium plastic pipe

         Low density polyethylene calcium plastic pipe is a kind of plastic pipe with low price, certain rigidity and impact strength of - 254 degrees, which is not easy to be damaged and has wide application prospects. (1) Raw material selection: low density polyethylene calcium plastic pipe mainly uses low density polyethylene (with melt flow rate of 0.30 ~ 0.60g / 10min) resin and heavy calcium carbonate as raw materials, and then adds some auxiliary raw material combinations to plasticize and extrude. The reference formula of the materials for extrusion molding this calcium plastic pipe is as follows (parts by mass). Low density polyethylene resin (LDPE) 100 liquid paraffin (white oil). (2) Calcium plastic pipe extrusion molding process: various raw materials are metered into the high-speed mixer according to the formula (mixing temperature: 45 ~ 55 ℃, mixing and stirring for about 5min) → transported to the internal mixer for mixing and pre plasticizing (temperature: 60 ~ 70 ℃, mixing for about 3min) → mixed on the first open mixer (temperature: 65 ~ 75 ℃, mixing for about 2min) → mixed, tablet pressed Coiling (the mixing temperature is 60 ~ 70 ℃, and the distance between the two rollers is about 2mm) → after the sheet is cooled, use the pelletizer to cut the granules, and then sift out the granules with too small or too large specifications, Finally, bagging → extrusion plasticizing to form calcium plastic pipe (the extrusion molding of calcium plastic pipe is basically similar to the extrusion molding method of polyethylene general pipe by using extruder, molding die and process temperature control. However, attention should be paid to the selection of extrusion screw. Since CaCO3 raw material wears the screw quickly, boronizing screw with high hardness and wear resistance should be selected). 527 linear low density polyethylene flame retardant pipe compared with low density polyethylene pipe, linear low density polyethylene pipe is a kind of plastic pipe with high tensile strength, high toughness (about 50% higher), excellent environmental stress cracking resistance and low temperature resistance, and relatively low price. In order to make this plastic pipe become the protective sleeve of wire and cable, a certain proportion of flame retardant and auxiliary materials are added to its resin to become a linear low-density polyethylene flame retardant pipe. Quantity: in order to improve the mixing quality and flame retardancy of flame retardant and resin, some coupling agents and dispersants are added to the flame retardant (the amount is about 1.5% of the flame retardant)] and placed in a high-speed mixer with a certain temperature for pre mixing → various raw materials and additives are metered and added to the high-speed mixer (the temperature is about 90 ℃), Stir and mix evenly - extrude, mix and granulate (use the equidistant depth progressive screw, and the process temperature is controlled within the range of 150 ~ 180 ℃) → extrude and form pipes (use the single screw general-purpose extruder, the screw is the equidistant depth progressive screw, the length diameter ratio is 20:1, and the compression ratio is 2.5. The structure of the molding die is the same as that of the polyethylene general-purpose pipe molding die). (2) The molding process temperature is 110 ~ 130 ℃ in the barrel feeding section, 140 ~ 160 ℃ in the plasticizing section, and 160 ~ 180 ℃ in the homogenizing section. Molding die 160 ~ 170 ℃.

5.2.8 polyethylene composite pipe

       The composite plastic pipe refers to the plastic pipe extruded by two or more different types of resins and the plastic pipe extruded by two different density polyethylene resins, which is called ethylene composite pipe. Polyethylene composite pipe is a kind of plastic pipe that can withstand certain pressure and has strong corrosion resistance. It is mainly used in oil and gas transportation and mine ventilation pipeline. In corrosive liquid (gas) transportation such as low-pressure gas brine, carbon dioxide and crude oil, there is a tendency to gradually replace steel pipes. (1) The inner layer of the composite pipe is made of low-density polyethylene resin (melt flow rate: 2-7g / 10min) and the outer layer is made of high-density polyethylene resin (melt flow rate: 3-8g / 10min). (2) Production process sequence: low-density polyethylene extrusion melting high-density polyethylene extrusion melting forming composite pipe cooling and setting with mold → traction → cutting → inspection → weighing and warehousing (3) single screw universal extruder is used for the extrusion of preparation B and high-density polyethylene. The screw structure of extruded LDPE resin is of constant distance and varying depth, with length diameter ratio of 20 ∶ 1 and compression ratio of 2 ~ 3. The screw structure for extrusion of HDPE resin is the same as that for extrusion of LDPE, but the length diameter ratio is (25 ~ 30): 1, and the screw diameter is larger than that for extrusion of LDPE.

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