What is the approximate daily power consumption of plastic hollow board extrusion equipment
DATE：2024/10/25 10:25:49 / READ： / SOURCE：This station
Plastic hollow board extrusion equipment is an important machinery used for producing hollow boards, widely used in fields such as advertising signs, packaging materials, and building materials. Its power consumption is influenced by various factors, including the type and specifications of the machine, production efficiency, operating conditions, and the type of plastic used. The following is a detailed analysis of the daily power consumption of plastic hollow board extrusion equipment.
1. Equipment composition
The plastic hollow board extrusion equipment mainly includes the following parts:
Extruder: By heating, melting, and extruding raw materials such as polypropylene, polyethylene, etc., hollow boards are formed. The power of the extruder usually ranges from 20kW to 100kW, depending on the equipment model and production capacity.
Mold: The mold is used to form a specific shape of the hollow board, and although it does not consume electricity itself, it has a direct impact on the efficiency of the extrusion process.
Cooling system: The cooling system is used to quickly reduce the temperature of the hollow board, ensuring the stability and quality of the finished product. The power of cooling equipment is usually between 3kW and 10kW.
Traction system: The traction system is used to steadily pull the newly extruded hollow board to the subsequent process. Its power is usually between 5kW and 20kW.
Cutting system: The cutting equipment is used to cut the produced hollow boards into the required size, and the power is generally low, usually between 1kW and 5kW.
2. Collect power consumption
Assuming a hollow board extrusion equipment has an extruder power of 60kW, a cooling system power of 5kW, a traction system power of 10kW, and a cutting system power of 3kW. Under full load operation, the total power of the equipment can be calculated as follows:
Extruder: 60kW
Cooling system: 5kW
Traction system: 10kW
Cutting system: 3kW
Total power=60kW+5kW+10kW+3kW=78kW
3. The impact of production time
In actual production, the equipment does not operate at full capacity 24 hours a day. Assuming the device operates for 8 hours a day, the actual power consumption can be estimated as:
Daily power consumption=total power x working time
The power consumption will also be affected by the following factors:
Production efficiency: If the production efficiency of the equipment is improved, it may lead to a reduction in the operating time of the equipment, thereby reducing the total power consumption.
Operating conditions: For example, environmental temperature, operator's operating method, etc. may all affect the power consumption of the equipment.
Raw material types: Different types of plastics may require different heating temperatures, which in turn affects the overall energy consumption.
The plastic hollow board extrusion equipment mainly includes the following parts:
Extruder: By heating, melting, and extruding raw materials such as polypropylene, polyethylene, etc., hollow boards are formed. The power of the extruder usually ranges from 20kW to 100kW, depending on the equipment model and production capacity.
Mold: The mold is used to form a specific shape of the hollow board, and although it does not consume electricity itself, it has a direct impact on the efficiency of the extrusion process.
Cooling system: The cooling system is used to quickly reduce the temperature of the hollow board, ensuring the stability and quality of the finished product. The power of cooling equipment is usually between 3kW and 10kW.
Traction system: The traction system is used to steadily pull the newly extruded hollow board to the subsequent process. Its power is usually between 5kW and 20kW.
Cutting system: The cutting equipment is used to cut the produced hollow boards into the required size, and the power is generally low, usually between 1kW and 5kW.
2. Collect power consumption
Assuming a hollow board extrusion equipment has an extruder power of 60kW, a cooling system power of 5kW, a traction system power of 10kW, and a cutting system power of 3kW. Under full load operation, the total power of the equipment can be calculated as follows:
Extruder: 60kW
Cooling system: 5kW
Traction system: 10kW
Cutting system: 3kW
Total power=60kW+5kW+10kW+3kW=78kW
In actual production, the equipment does not operate at full capacity 24 hours a day. Assuming the device operates for 8 hours a day, the actual power consumption can be estimated as:
Daily power consumption=total power x working time
Daily power consumption=78kW × 8h=624kWh
The power consumption will also be affected by the following factors:
Production efficiency: If the production efficiency of the equipment is improved, it may lead to a reduction in the operating time of the equipment, thereby reducing the total power consumption.
Operating conditions: For example, environmental temperature, operator's operating method, etc. may all affect the power consumption of the equipment.
Raw material types: Different types of plastics may require different heating temperatures, which in turn affects the overall energy consumption.
Author：admin